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How Can Your Organization Protect Connected Automotive Manufacturing?

The Claroty Platform, powered by Claire™ — the industry’s first CPS-native AI agent — secures automotive cyber-physical systems (CPS) with dynamic asset discovery, proactive exposure management, and Zero Trust remote access to guarantee just-in-time production resilience and lower your risk profile.

The Challenge: Managing Digitalization and Expanding Plant-Floor Attack Surfaces

Automotive organizations are adopting Industry 4.0 technologies to optimize Overall Equipment Effectiveness (OEE), keeping up with emissions requirements and Electric Vehicle development. This digital transformation unlocks remarkable business efficiencies but adds unprecedented cybersecurity risks to the plant floor. Interdependent global supply chains add further pressure to operational resilience, creating a challenging reality.

  • Unplanned downtime can cost $1 million per hour.

  • Extensive supply chains add risk beyond the plant walls, where an attack on a single provider can halt production.

  • Device types in connected automotive environments span dozens of vendors.

  • Attacks on MES can introduce unknown defects to critical safety systems.

  • Global mandates like UNECE WP.29 (R155), TISAX, and ISO/SAE 21434 now legally connect OT security to your ability to sell and certify vehicles globally.

  • New AI tool sprawl adds risk complexities that threaten uptime with standard models that lack CPS context.

Interactive Demo: xDome for Automotive

Explore how xDome helps you reduce the risk of cyber-induced downtime and keep critical operations running.

Claroty xDome: Protecting Uptime

Protecting Automotive CPS with Claroty

By safeguarding the cyber-physical systems (CPS) that keep moving assembly lines running continuously, Claroty delivers intelligent, contextual, and prescriptive AI defense across your entire operational footprint.

Guarantee Just-in-Time Production Resilience

  • Unify Security & Plant Engineering Teams: Establish automated communication and a unified risk framework between your central SOC and Automation Engineers to accelerate incident response and protect uptime. Claroty’s embedded AI acts as a single source of operational truth, translating complex technical alerts into safe, optimized plant workflows.

  • Isolate Critical Production Zones: Separate sensitive Body-in-White (BIW) robotics and Paint Shop climate systems from common corporate IT networks. Strict micro-segmentation prevents an IT-level breach from moving laterally into revenue-generating machinery. Claroty accelerates network defense using AI-powered asset zones and policy groups to enable virtual segmentation.

  • Behavioral Integrity Monitoring: Continuously monitor control loops and automation networks. Ensure that an unauthorized modification to a PLC or a rogue insider can’t alter operational data, alter critical welding configurations, or trigger an emergency halt.

Claroty xDome: Protecting Uptime

Gain Complete CPS Visibility with Claroty

Maximize Operational Efficiency

  • Dynamic Asset Onboarding & Discovery: Rapidly onboard newly built, acquired, or retrofitted EV manufacturing sites. Claroty’s AI-driven data leverages the industry’s first CPS Library to instantly create a CPS-ID, resolving imprecise, conflicting, or hidden device signatures.

  • Streamlined, Zero Trust Remote Maintenance: Eliminate the risk of unmonitored, always-on vendor VPNs used by third-party technicians. Claroty replaces legacy connections with a purpose-built, Zero Trust solution.

  • Compensating Controls for Legacy Machinery: Extend the operational lifespan of aging plant machinery that runs on outdated operating systems or unpatchable firmware. Claroty maps device profiles and automatically surfaces AI-driven recommendations via Exposure Management.

Ensure Global Regulatory Compliance

  • Automated Regulatory & TISAX Audits: Stop relying on fragmented, manual spreadsheets. Claroty automatically maps facility-level OT and IoT assets directly to global automotive frameworks like TISAX, UNECE WP.29 (R155), and ISO/SAE 21434 to generate audit-ready compliance reports in minutes.

  • Strict Product Quality Governance: Implement real-time monitoring of the critical OT systems responsible for flashing software onto vehicle Electronic Control Units (ECUs). By verifying the integrity of data flow into the MES, Claroty helps prevent cyber-induced misconfigurations and catastrophic quality escapes.

  • Board-Ready Risk Tracking: Provide executive leadership with clear financial risk metrics and Overall Equipment Effectiveness (OEE) impacts needed to justify security investments. Claroty enables AI-powered natural-language dashboard and report building, equipping plant managers with clear metrics to justify security investments.

Meet Claire™: The Industry’s First CPS-Native AI Agent

  • Domain-Specific AI: Trained on over a decade of CPS data and Team82 research, Claire thinks in operational terms and understands physical process context.

  • Context over Noise: Eliminates alert fatigue by answering "What should I do next?" with prioritized, high-precision recommendations.

  • Human-in-the-Loop Safeguards: Engineered specifically for fragile industrial environments, Claire ensures safe remediation actions that never induce unplanned downtime.

What Customers Say

“Claroty alerts us to vulnerabilities in real-time. This is a must-have solution for our manufacturing operations because it allows our organization to quickly identify which assets have potential vulnerabilities and prioritize the actions we need to take in order to reduce and eliminate potential risks.”

Kevin Tierney
Vice President of Global Cybersecurity, General Motors

FAQ

Automotive CPS security involves protecting the interconnected physical infrastructure, automated machinery, and smart network loops that orchestrate modern vehicle manufacturing. This goes beyond standard IT security to safeguard heavy stamping presses, massive Body-in-White (BIW) welding robot fleets, automated paint shop climate controls, Manufacturing Execution Systems (MES), and the factory stations that flash software onto vehicle Electronic Control Units (ECUs).

Modern automotive manufacturing relies on an extreme intolerance for downtime and a hyper-synchronized Just-in-Time (JIT) production model. Halting a main moving assembly line due to a ransomware infection or a compromised PLC can instantly freeze production, costing your organization upwards of $1 million per hour. Furthermore, a subtle attack that alters operational configurations could introduce hidden safety defects into brakes, airbags, or welds — resulting in devastating quality escapes, life-threatening failures, and massive product recalls.

Claroty utilizes Dynamic Discovery, enabling automotive operators to leverage completely safe active querying and seamless integrations with existing network infrastructure. This advanced, hardware-free deployment methodology eliminates the need to ship physical appliances or schedule intrusive, highly expensive plant maintenance windows. Your organization can achieve total, day-one visibility across newly built or acquired EV production facilities within hours.

Yes. Forcing capital-intensive equipment overhauls or pausing production lines to patch firmware severely drains automotive margins and OEE. Claroty shifts the paradigm to physical Exposure Management. The platform automatically maps device behavior, profiles vulnerabilities, and wraps legacy machinery with precise network micro-segmentation and continuous behavioral monitoring — neutralizing threats and isolating aging hardware without a single second of operational downtime.

While regulations like UNECE WP.29 (R155) and ISO/SAE 21434 heavily target vehicle cybersecurity, they legally require automakers to prove that their development and manufacturing plant environments are securely managed before a vehicle can be certified for sale. Similarly, TISAX compliance is an absolute prerequisite for doing business within major automotive supply networks. Claroty automatically maps plant-floor OT, IoT, and industrial assets directly to these global frameworks, instantly generating audit-ready technical proof packs to streamline compliance and protect global market access.

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